Automatic Boxed Beam Machine
The automatic boxed beam machine is a machine that is used to shape the boxed beams in the form of C-shaped beams. It has the ability to do this by using vertical electro slag welding for the work piece. There are certain consequences of using this type of machine, which you should be aware of.
Fully automatic rack box beam roll forming machine
Fully automatic rack box beam roll forming machine is not only a gizmo. It is a machine that actually joins different sections to form a sturdy beam. There are various kinds of roll forming machines available in the market, ranging from the small and quaint to the mega.
The fully automatic rack box beam roll forming machine has been designed by Sanli Machinery, a manufacturer of rack roll forming machines in China. Its 380V AC power plant can be easily converted to produce different profiles in seconds. With its state of the art design, KINGREAL provides customers with a high quality product with a reasonable price tag. Besides, KINGREAL offers free installation services to its patrons. In fact, the company is one of the few manufacturers to offer an entire package of services.
One of the best features of the aforementioned machine is that it is able to form the best quality box beams. Since it can be equipped with various sizes of boxes, it is a suitable tool for various industries, including automotive, chemical, electronics, and food processing among others.
The best part about the Fully Automatic Rack Box Beam Roll Forming Machine is that its parts are made of premium quality materials. For example, the main roller has a hardness of 45# and is accompanied by 18 stations. Additionally, the forming frame is made of high strength channel steel. As for the punching die, the hydraulic cylinder driven device can automatically shut down the machine.
The aforementioned fully automatic rack box beam roll forming machine comes with a two year warranty. Furthermore, it boasts of a long list of advantages, such as easy operation, high production output, and low maintenance cost. Compared with traditional machines, the aforementioned model is light and compact, making it the ideal fit for your warehouse. Aside from the free installation, KINGREAL also offers technical support and guidance. If you are interested in a roll forming machine that produces a high quality and affordable product, contact us today! We would be glad to provide you with the latest information about the machinery.
C-shaped beam profile forming machine
A fully automatic boxed beam profile forming machine is a roll forming apparatus designed to form a continuous beam. It is configured to form sheet with at least 80 KSI tensile strength. The apparatus is configured to produce a continuous beam at line speeds of at least 900 feet per hour.
The automatic boxed beam profile forming machine includes a multi-roller system. This automatically boxed beam machine system is computer controlled and provides for rapid and accurate adjustment.
The machine is equipped with an adjustable sweep station. This station is adapted to adjust the amount of sweep imparted into the continuous beam. There are sensors located on the sweep station that sense the position of the continuous beam.
A cut-off device is also included in the apparatus. This device is positioned close to the sweep station and is coordinated/timed to reduce unwanted wrap-back of the continuous beam.
A computer controller is also connected to the roll forming apparatus and actuators. The controller is capable of controlling the extension and retraction of the actuators in coordination with the roll-forming apparatus.
The controller is also connected to a coordinated/timed cut-off device. This device is adapted to reduce unwanted wrap-back of the continuous radii and ensure end-to-end symmetry.
There is also a secondary bridge support that supports the bottom of the continuous beam 21. This bridge support may be a sliding-type support or a multi-wheellike roller support.
In order to form the continuous beam 21, the distance from the top of the main axle 31 to the bottom of the primary roller is large. The resulting bending of the beam can be unpredictable. For example, the bending may be moved upstream from the primary roller.
A secondary bridge support can be attached between the bottom rollers 61 and 63. This allows the bottom axle 32 to move away from the other bottom axle 27.
The hydraulic cutting unit is also included in the output table. This unit is a part of the electrical control cabinet.
The adjustable sweep station and the coordinated/timed cut-off device are automatically boxed beam machine controlled by the computer controller. Both of these mechanisms can be programmed to produce different sweeps or to simultaneously control both of them.
Vertical electro slag welding for the work piece
Electro slag welding is a type of electro welding process that involves joining thick materials. It has similarities to gas welding, but the difference is that there is no gas flow around the electrode. The process can be used to join structural steel, aluminium busbars, and low carbon steel.
To start the welding process, an electric arc is struck. When the arc strikes, molten metal forms at the tip. Flux is added to the arc to prevent oxidation. Once the molten slag reaches the tip of the electrode, filler metal is deposited.
To start the welding process, the welder must first establish a weld pool. This is achieved by adding flux to the arc until the molten slag reaches a specific depth. A water-cooled dam is then set into the weld pool to hold it in place.
Once the molten slag puddle is set, it is moved across the work piece at the proper arc distance. This is done by the electrodefeed motor. If the arc is too short, the current is increased temporarily. For a crisp arc, the arc force knob is set to maximum.
There are several types of electrodes for vertical slag welding. Composite electrodes are made of a hollow or bare metal core. An alloying material may also be included in the electrode.
Generally, the weld pool occupies the entire thickness of the work piece. Larger pools can be difficult to control. Several runs can be needed to weld thicker joints.
In addition to the arc, the weld is held in place by a retaining shoe. This keeps the weld between the plates.
Depending on the arc length and the electrode used, the weld voltage is known as AV. AV increases when the arc is extended and decreases when the arc is shortened.
AV is dependent on the type of electrode and the OCV setting. High repetition rates raise the heat of the weld.
Generally, the AV is a range of 15 to 40 A. A complete set of machine includes the wire feeding system, the power, the control box, and a lifting device.