Hand Pallet Truck Safety Tips

hand pallet

Hand Pallet Truck Safety Tips

For any warehouse that uses pallets for goods, a hand pallet is an essential piece of equipment. Hand pallet trucks enable you to transport loads over short distances efficiently – even in narrow aisles or tight lorry loading areas.

Using these manual machines saves time and reduces your reliance on forklifts, which are far more expensive to run. They’re easy to use too.


When workers hand lift or stack pallets, they can easily become injured if the load is not positioned correctly or if it becomes too heavy. Injuries are expensive and can manual pallet stacker disrupt workflow. The good news is that a few simple safety measures can prevent injuries, improve productivity and lower operating costs.

For example, it is important to check each pallet for any loose or broken boards or nails before using it to ensure its safety. Workers should also always work in teams of two and follow OSHA lifting guidelines for proper technique. In addition, workers should never stand on a pallet unless it is stacked securely and the height is within OSHA standards.

Having access to a hand pallet truck helps reduce injury risk by allowing workers to move and lift heavier loads more quickly and easily. This can help lower labor costs by enabling employees to clear docks faster and work more efficiently.

Another way to reduce hand pallet truck injury risk is to operate them at a controllable speed to avoid accidents. This can be difficult because most manual pallet trucks do not have brakes, so it’s important to pay attention to surroundings and plan ahead when travelling over hills or uneven surfaces. A clearance of 1 inch between the floor and pallet is usually sufficient.


In order to minimise the strain on employees, hand pallets use smaller wheels underneath the forks. These are designed to be slid under the load and don’t rotate. The larger wheel under the drawbar is a guiding wheel and can be made from plastic, aluminium or steel. This enables the pallet jack to maneuver on the floor and allows for easy movement around tight corners.

Hand pallet trucks have a simple operating system. In order to raise the forks, the operator simply engages a handle on the back of the truck to the neutral or middle position. This disengages the hydraulic resistance from the fork lift and allows the operator to move the load by pumping the handle up and down. The same operation is used to lower the forks back down to the ground or the loading dock.

Some hand pallet jacks come with built in weighing scales to reduce the time needed for transport and reweighing. These specialist models allow you to weigh and transport your goods in one step. This will help you to save money on precision weighing equipment and improve your overall efficiency. You can also opt for models that have special fork widths and lengths to suit your individual sized loads. These can be ordered as separate accessories or can be supplied as part of a standard manual pallet truck.


Hand pallets are a staple piece of material handling equipment, seen in use in every industry. They allow workers to quickly and easily maneuver heavy loads of palletised goods around warehouse work areas without the need for bulky forklift machinery.

Often referred to as manual or hand trucks, the basic pallet truck lifts the forks into position on a load and lowers them when moving the load over short distances. Typically, they can achieve elevations up to 31.3 inches through a simple operation. To raise the forks, the operator needs to pump the handle, supplying hydraulic fluid to the high-pressure piston. To lower the forks, the actuating lever is pulled past the neutral or middle position.

A wide range of specialist hand pallets are also available including electric and walk-behind versions. Some even come with integrated weighing scales to simplify the transportation of goods. They help to streamline warehousing operations and eliminate the need for a separate precision balance that can be prone to errors.

Powered pallet jacks are also available, providing a quieter operation and zero site emissions, which in turn cuts fuel costs and reduces workplace pollution. They usually have a longer operating life and require 90% fewer parts than combustion forklifts, lowering maintenance costs and downtime. Many models also provide improved visibility that cuts back strains and injuries, and enhances productivity.


Hand pallet trucks, or pump trucks, are an important tool for any warehouse. They take the strain off of lift truck operators and allow them to move, lift, and reposition palletized loads easily. Hand pallet trucks are available in a variety of shapes, sizes, and styles to meet your particular needs, from standard reversible ones to double-wing options. They can also be made to accommodate different pallet construction styles and dimensions, including both stringer and block pallet varieties.

Before purchasing your hand pallet truck, consider the unique conditions you will be working in and how often you’ll need to use it. For example, if you work in a corrosive or hygienic environment, choose a special model that can handle these conditions. If you frequently transport loads down stairs, a stair climbing pallet truck will be an excellent choice.

You can also get a specialty hand pallet truck that integrates a scale function to combine weighing and transportation in one step. This allows you to save time by not having to separate these tasks, and improves accuracy. Additionally, if you want to increase your versatility, opt for a four-way entry pallet truck that allows forks to hoist Suppliers enter from all four sides. This will maximize both warehouse space and trailer load density. Then there are low-profile models that have a lower clearance and can fit under most skids or containers.

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