How to Lay Out a Powder Production Line

How to Lay Out a Powder Production Line

Powder production line consists of storage system, batching system, convey system and mixing system. It is mainly used for producing instant fruit & vegetable powder.

Metal parts produced by powder metallurgy can be near net shape, which cuts down on machining time and improves surface finish, as well as providing exceptional tolerances and repetitive accuracy.

1. Feeding System

The nutritional powder line is a complete baby food production system for producing wholesome, high-quality nutrition. This process is very economical, simple, and requires little space and equipment.

This powder feed line is designed for overhead extrusion processes where the raw materials Powder Production Line are stored in bulk bags or sacks and loaded onto the extruder via pneumatic conveyors and loss-in-weight feeders (gravimetric feed). It features full remote control operation, making it easy to integrate into a factory automation system.

The feed system is ideal for veterinary powder form medicine production lines as it fully complies with the “Detailed Rules for GMP Inspection and Acceptance of Newly Constructed Veterinary Pharmaceutical Production Lines”. It can perform automatic feeding, batching, mixing, transferring, bagging and auto cleaning, all of which comply with the “Rules for GMP Inspection and Acceptance” of the Ministry of Agriculture. Moreover, it can detect dynamic weight online and automatically reject the waste. This makes the whole process much easier and faster. The feed system is also very flexible, making it possible to produce various kinds of powder material for pharmacy industry and daily use.

2. Mixing System

Mixing is a fundamental processing step used across sanitary processing industries to combine powders and liquids into a uniform and consistent blend. This process involves a number of factors that must be addressed to ensure that the final product is a true homogeneous mixture, including a thorough dispersion of particles, no air pockets, and an ability to scale up to production volumes.

Mixers with design features and capabilities that improve performance and limit product loss are increasingly important to powder and bulk solids processors. One way to achieve this is through an inline rotor/stator mixer with powder induction capabilities.

With this specialized equipment, powders can be directly injected into liquid without creating agglomeration or floating in the container. This is accomplished by using a hose and wand arrangement or a fixed hopper mounted atop the mixer, depending on the process and powders being used. These specialized mixers reduce cycle time, are easy to operate and offer simple maintenance. They are a good choice for large capacity mixing and are available in a variety of sizes.

3. Drying System

Detergents are a huge component of the FMCG market, and they are especially popular amongst people who have busy lives and high demand for hygiene. The global modernization of industry sectors like chemicals, paints, textiles and paper is a major demand driver for detergents. Nevertheless, a variety of factors hinder the growth of this sector. These include strict norms, regulations, and environmental reforms, the price of raw materials, and the difficulty to find qualified staff for the industrial processes.

The drying system of the Powder Production Line is a crucial component of the overall production process. Dry detergent components are combined with water in the first step using either a tumble blender or a ribbon blender, then dried with hot air in the second step. The use of spray dryers in this process is gaining popularity due to their low cost and the ability to produce a light, free-flowing powder with little danger of caking.

Palamatic Process has developed a method to detect when the drying process becomes inefficient and can be corrected by adjusting the operational conditions. This has been validated through online near infrared moisture measurements performed on granules from a twin screw granulator used in continuous powder to tablet line Consigma-25.

4. Sifting System

Originally used in ancient Egypt to grade grain harvests, industrial sieving still fulfils the same basic function today – to screen powders for consistent size or coarseness while removing unwanted contamination. It is a common process in numerous industries from pharmaceuticals to metallurgy, and it plays an important role within most powder production lines.

Sifting machines can be integrated into a powder production line to perform several functions. They can be utilized as a pre-check screening machine to remove impurities, oversized contaminants and foreign matter. They can also be employed to protect processing and packaging equipment by separating out oversize material that would otherwise damage the machinery or prevent it from working correctly.

Other important functions of the powder sifting system include crushing lumps, breaking up agglomerates and catching ferrous particles. Powder sifters are available in a variety of designs, materials of construction and screen sizes to meet the needs of different systems and processes. Many are designed to meet USDA and 3-A sanitary standards with demountable and easy-to-clean features for stricter cleaning schedules.

5. Packaging System

A packaging system allows you to put your product into bags that protect the integrity of your product and present it in a way that is attractive and inviting to consumers. It is important to lay out your production line in a way that facilitates quick and easy access to all of the packaging machinery you will need to use. This means putting bottle unscramblers, capping machines and labelers in close proximity to the bottles, caps and labels you will need for your products.

A powder sachet packing machine can be used to package a wide variety of powder-based items, such as coffee, milk, sugar, condiments, detergent, solid beverages, veterinary drugs, glucose, medicine and talcum powder. These machines can handle different bag filling machinery widths and can be customized with nitrogen flushing and anti-static devices.

The first step in the sachet packing process is the auger filler, which dispenses powder into each sachet. This can be done in a variety of ways, depending on your specific powder flowability and product size requirements. A dust collection device can be used at this stage to remove extra airborne particulates from within the pouch seam area before sealing.

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