Rigid Boxes

rigid boxes

Rigid Boxes

Rigid boxes are sturdy packaging options that keep your products safe from damage during transport or handling. They also protect the contents from light, heat, and humidity.

They are often used for higher-end products with a higher perceived value. They do not require costly dies like folding cartons.


Rigid boxes are used for a wide variety of purposes, including protecting heavy products and electronic gadgets. They also help keep items in good condition for longer periods of time.

They are made of chipboard, which is the same color as newspaper and comes in a range of thicknesses (usually 36- to 120 points). They are cut and scored using dies, and the sides are folded up to create their true shape. The edges are taped by a machine called a quad stayer to secure the box’s sides and prevent them from shifting during shipping.

These boxes are a popular choice for upscale brands that need to protect their products from damage and ensure they arrive in good condition. They are also environmentally friendly, and manufacturers often use recycled paper and cardboard in their production.

Custom rigid boxes can be made from a variety of materials, including chipboard, styrene, polystyrene, foam core, and plastic sheeting. They are also available in a variety of shapes and sizes. They can be printed with a range of graphics and textures to increase brand recognition and engagement. They can also have lining interiors to add an elegant touch. Additionally, they can be customized to include pulls or other accessories.


Rigid boxes are a type of packaging that protects products from shock and vibration, which helps them maintain their quality when shipped or stored. They are also ideal for high-end products, such as jewelry or electronics.

They can be customized to meet your brand’s needs and goals. They can feature attractive graphics, UV printing, and embossing to help your products stand out from the competition.

These boxes are also eco-friendly, which means they reduce the amount of waste generated by shipping and storing products. They can be recycled and reused, helping to reduce the overall carbon footprint of the packaging industry.

A rigid box begins as a sheet of chipboard (or greyboard or plainboard, which is the same color as newspaper), cut with cutting and scoring dies to create the correct size and shape. The sides of the box are then scored and folded up to complete their form, and taped using a quad stayer to secure them.

The paper wrap that comes on top of the chipboard is usually 36- to 120-point thick, and it can be printed with a variety of materials. Some customizations include fabric or embellished paper, glitter, 3D designs, foil, and a combination of textures.

Because rigid boxes offer extra protection and nearly endless finishing and embellishing options, they are a popular choice for upscale brands looking to establish their brand identity with strong, high-quality packaging. They can be customized with custom logos, labels, and window panels to increase sales and promote a premium consumer experience.


Unlike soft-sided boxes, rigid boxes are designed to protect and support the contents inside. This makes them ideal for shipping durable goods, such as electronic devices or apparel items. They also work well for shipping high-end products, such as shoes or board games.

Rigid box manufacturers begin by using a sheet of chipboard, which is often colored like newspaper or plainboard (also called greybeard). They cut the chipboard with cutting and scoring dies to create a correct shape and size, and the box rigid boxes sides are scored and folded up to complete the box’s form.

Then, they wrap the box with a paper wrap that is printed with graphics and textures that give it a luxurious look. The paper wrap is either art or specialty paper, and it can be decorated with a variety of colors and textures, including exotic foil and texturized papers.

In addition to their strength, rigid boxes are a good option for upscale brands because they can make a strong impression on customers and help increase sales. They can be customized with attractive designs, UV printing, or embossing to enhance the appearance of your product and increase your brand’s reputation.

Rigid boxes can be assembled in several ways, and they are typically made from a combination of materials, including recycled cardboard, paper, tape, and non-solvent glue. The result is a sustainable packaging solution that can improve your brand’s reputation and build a following of eco-conscious consumers.


Rigid boxes are one of the most attractive packaging options for luxury products. They are commonly used in cosmetics, consumer electronics, and wine & spirits. They offer unrivaled structural integrity, an abundance of exterior design opportunities and a unique opportunity to customize them with high-end printing.

The main components of a rigid box are a chipboard base and wrapping. The base is die cut, and the wrap is laminated and then glued to it. Some finish treatments such as foil stamping, embossing, spot gloss UV and film laminate can also add to the aesthetic appeal of these boxes.

Another way to enhance the visual appeal of your luxury rigid box is by adding transparency. This allows consumers to see what’s inside the product before they make their purchase. Transparency can be added in the form of windows or die-cut patterns on the wrap.

These designs are also a great way to promote your brand. They can include your logo and other branding elements, which makes them more recognizable to potential customers.

Drawer style rigid boxes are a popular option for many brands and retailers. These are often designed with child safety features, which keep children safe from potentially harmful products inside the box. These boxes can be opened by pulling on an attached ribbon or thumb hole. Magnetic closures are also used in these designs, making them more secure.

Easy to assemble

Rigid boxes are a great way to display your products and give them a premium look. They are easy to assemble and are also available in several shapes and sizes.

They are also extremely durable and are made from rigid boxes post-consumer materials, making them completely recyclable. Depending on your needs, you can customize rigid boxes to include inserts and seals.

These types of packaging can also be folded down, which makes them easy to store and transport. You can also opt for magnetic closures, which ensure your product remains safe and secure during shipping.

However, these aren’t as sturdy or attractive as a full-finish box. Unlike folding cartons, rigid boxes have a thick chipboard that is separated into different pieces, which are then coated with a paper wrap.

When making rigid boxes, it’s important to choose the right material. Some of the most popular options are:

Custom foil stamping, embossing, and debossing add a touch of luxury to your packaging. This technique can be used to create a unique logo and design that will help your brand stand out on the shelf.

Another option is spot UV printing, which offers a high-end look to your magnetic rigid box. This process uses ultraviolet lamps to apply a print coating that leaves a glossy surface.

Finally, you can add ribbons and thread handles to your rigid boxes for an even more luxurious look. These are a great option for packaging high-end products that require a premium unboxing experience.

Easy to customize

Rigid boxes are one of the easiest packaging styles to customize. They can be designed and printed to match any product. Moreover, they offer the added benefit of protection and a sleek look that’s attractive to customers.

You can add a variety of embellishments to rigid boxes, including embossing, debossing, and spot UV printing. These can make your brand logo, title, or essential information more prominent.

Additionally, you can use special foils and finishing coats to create a high-quality appearance. A metallic finish makes your branding more noticeable, while a matte coating adds a subtle touch.

Custom inserts and placeholders are also available to help you arrange your products properly inside the box. These will allow customers to easily find the product they’re looking for.

These are an excellent way to woo customers and increase repeat purchases. You can also add a window to the top of the box for additional visibility.

Rigid boxes are also easier to ship internationally than traditional shipping containers, which makes them a good option for international sellers. They’re also more versatile than other types of packaging, so you can use them to protect fragile items that don’t fit in regular shipping containers.

When designing and customizing a rigid box, it’s important to keep in mind the product it’s protecting. For example, if it’s delicate or made of a thin material, you should use polystyrene or foam core to ensure that it stays safe and secure.

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