The Benefits of a Powder Production Line
Almost every aspect of our lives is touched by products made with powder metal. From cars to medical devices, powder metallurgy is the technology behind them all.
It involves producing metallic materials and components from a variety of different starting points. The powder route allows for the combination of immiscible materials, and it also offers high energy efficiency.
1. High Production Efficiency
Increasing the efficiency of your powder production line can help you achieve more profit in the long run. This can be achieved through the use of automated machinery, improving logistics, acquiring more skilled laborers, and implementing LEAN manufacturing methodologies. Moreover, a high production rate can increase your measure of productivity, which will lead to more sales and better profits.
A self-regulating cybernetic system can be used to monitor a heterogenous powder mixture during its processing, and take action in case the quality of the product is unsatisfactory. This is a promising approach to control powder mixing processes that are stochastic and non-linear.
Powder Rooms can improve production efficiency, ensure spraying quality and save costs. They are also moisture-proof and dust-proof, and can adapt to different powder characteristics and coating processes. It is important to choose the right powder room for your powder coating process, according to its needs and the environment in which it is operating.
2. High Precision
One of the most important aspects of a powder production line is its high precision. This ensures that each batch is dispensed accurately and Powder Production Line does not contain any excess product. It also helps to prevent any unnecessary waste of materials, resulting in increased profitability for the business.
To achieve this, a powder production line uses a combination of two different methods: blending and agglomeration. Blender-based methods are usually preferred by smaller detergent producers due to their large capacity, whereas the agglomeration technique is widely used by major detergent manufacturers.
This method is particularly promising because it enables in-line detection of PBDs in PBF processes without having to resort to expensive post-processing techniques like hot isostatic pressing. It works by integrating the CIS unit of a flatbed scanner into a powder re-coater system. This enables high spatial resolution without sacrificing field-of-view (FOV). The scanner is then able to detect the presence of a defective powder layer by examining the FB scan, which shows regions that are closer or farther from the CIS than a set focal distance.
3. Long Lifespan
The elements of matter have been the inspiration for philosophers and artists for millennia. For manufacturers, though, these elements are just building blocks for everyday products and tools. Powder metallurgy can take these building blocks and give them shape with a process called sintering. This combines the powder with binders and lubricants to form the final part.
There are four major steps in the Powder Production Line, blending and mixing, compacting, sintering, and cooling. Each of these processes requires specialized equipment to perform well. This includes agglomerators, hammer crushers, elevator, storage hopper and vibrating feeder, among other devices.
Powder coating is also environmentally friendly, since it doesn’t require chemical solvents to cure, which filling machinery can produce Volatile Organic Compounds that contribute to air pollution. It also produces less waste, including scrap from the finishing line. This is especially useful for medical facilities that need to keep advanced testing machinery and basic metal tools sterile and durable.
4. Strong Magnetic Properties
Most of the earth’s metals are magnetic, but not all magnets are strong. The key criterion for a useful magnet is that it must retain its strength to fulfill its function. The key magnetic properties of magnets, magnetization and coercivity, decrease rapidly as temperature increases.
Magnetic materials must be strong enough to resist demagnetizing fields at high temperatures. They must also lose their magnetization when removed from a magnetic field. In order to meet these requirements, it is necessary to have a powder production line that produces highly concentrated and energy-dense magnets.
Useful magnets are made by bonding Sr or Ba ferrite powder with resins, plastics, and rubbers. These magnets are called bonded magnets and can be molded into various shapes, but they cannot achieve the energy product of sintered magnets. However, some advanced processing technologies can reduce the grain size of bonded magnets and increase their magnetic properties.
5. Easy Access to Raw Materials
From tools used to drill for oil to the gears found in cars and planes, powder metallurgy can produce a variety of metal products with precise dimensions. This makes it a popular choice for manufacturing companies to utilize.
For example, hand tools produced by powder metallurgy can last up to five times longer than those made by other methods. This is because of the excellent wear resistance and accuracy that these tools offer.
This allows for more productive use of your equipment. It also helps your employees avoid expensive downtime and lost productivity by reducing the need for frequent repairs. When you choose a powder production line from JBT, we’ll help you design a process that fits your business needs and ensures that your machines work reliably at all times. We’ll also provide upgrades, parts, maintenance, and training to simplify your operation. To learn more, contact us today.
6. Precise Dimensions
A powder production line is a machine that consists of hammer crusher, elevator, storage hopper, vibrating feeder, main unit, inverter classifier, cyclone collector, pulse deduster system and high pressure positive blower. The big materials are crushed into small ones by hammer crusher, and then sent to the storage hopper evenly by elevator for further sending to the first dial through electromagnetic vibrating feeder and feeding pipe.
It can complete the processes of bag forming, printing/embossing, filling, sealing, cutting and counting automatically. It can also detect dynamic weight online and reject the waste automatically. It can be used to pack the products of pharmaceutical industry, daily industry and food industry such as bean powder, milk powder, drug powder, bone-stronger powder, garlic powder etc.. The bag shape can be varied according to customer’s request.