Types of Pallet Rack Roll Forming Machine
Structural racking systems are stronger and more diverse, so they can withstand more damage from lift trucks. However, because of their highly customized construction process, they require longer lead times to specify and install.
Shelving and Storage Racking Roll Forming Machine can make storage racks including uprights, cross beams, shelf deckings, bracing and diagonal bracings. The machine can be equipped with a decoiler, punch die, shear and shear cutting device, servo feed system.
Types of Racks
There are a few different types of racks available, each designed for a specific type of product or warehouse storage application. Selective pallet racking, for example, is an inexpensive system that organizes product by getting it off of the floor and onto sturdy shelves that can be easily reached with forklifts or other lifting equipment. It is commonly used in big-box distribution applications and warehouse inventory rooms.
Heavy-duty storage racks typically feature a base plate that is made from concrete or steel to support the weight of the load and help prevent it from tipping over. The size of the base plate can vary depending on several factors including soil-bearing capacity, the height of the racking structure, potential seismic activity, and the load capacity of the rack.
Another common type of racking is wire mesh decking, which helps to add safety measures to the storage area and can also increase storage density by adding more space for pallets. Wire decks come in a few different styles and can be used alone or with other racking accessories, such as shims and carton flow shelving.
Finally, there is cantilever racking, which uses arms attached to upright frames to store long items like lumber and carpet rolls. These systems are usually constructed out of structural steel and have a galvanized coating to protect against corrosion.
As a business grows over time, it needs to have sufficient storage capacity to keep up with current demands and project future growth. Durable adjustable racks allow businesses to shift the dimensions of their storage structures based on the size and weight of their inventory and warehouse space.
Frames are the structural elements that form the foundation of a pallet racking system and include uprights with corresponding diagonal braces, base plates and fixing elements. AR Racking has a range of frames in different heights and load capacities to suit customers’ storage needs.
Beams are horizontal components that connect the frames and support the pallet rack roll forming machine load. AR Racking has a number of beam types to suit different storage cases, pallet rack roll forming machine including light beams for lighter load cases and orange 2C beams that are suitable for most heavy load cases. All of these beams are hot-dip galvanised to increase their resistance and durability.
Safety elements include backstops that prevent unit loads from falling in the event of an inappropriate forklift manoeuvre. They can also serve to warn and retain the load, which is especially important in a busy warehouse environment. Also essential are floor pallet backstops, which prevent units from slipping off the rack and falling on workers. A vinyl load warning notice is fixed in visible locations on the frame to provide personnel with important information about the storage system’s design, safe usage and load capacities.
Adjustable Bracing Racks
Adjustable bracing racks are simple structures used to store unit loads of goods. They consist of main beams and frames that support them. They are available with different attachments, such as support cross bars, container and drum supports, pallet reinforcements and floor pallet back stops. Other useful features include load warning notices, which are fixed in visible places to inform users of the storage system’s load capacities.
The frame is one of the standard components of adjustable racking systems, and it consists of uprights (vertical columns), corresponding diagonal braces, base plates and fixing elements. The size of the base plate varies in accordance with several factors, including the soil-bearing capacity and concrete psi, the height of the structure, and potential seismic activity. The uprights are sold in different heights, and their weight capacities vary depending on the type of storage item to be stored.
According to the standards of EN 16681, seismic tests are carried out on particular critical components of racks (including mainly beam-to-upright and braces-to-upright connections), on subassemblies (including primarily beam-to-frame and floor-to-upright connections), on full racks (static pushover, pseudo-dynamic, pullout and shaking table experiments), and on the stored goods (sliding and tilting). In addition, vibration tests are performed on the main structural elements to detect any damping mechanisms that may exist. The results of the above-mentioned experiments are used to establish a response modification factor (q in Europe, R in American documents) for each rack type.
Depending on your facility needs, you may require a specific rack system that fits your inventory. There are five primary types of warehouse storage rack systems that you can customize for optimal efficiency.
Selective racks are similar to home and office shelving units that use upright columns and cross beams to create a shelf for storing palletized product. They are a popular choice for warehouses, logistics centers and commercial distribution centers. This type of storage can be single or two-deep, and it allows for easy access to each pallet.
A cantilever rack is useful for long, heavy products like steel and pipe, fencing, beds and couches that need to be stored away from the floor. They offer high storage density and can be moved around the facility using a forklift.
Cargo flow rack, also known as pallet flow rack, uses gravity and rollers to push the oldest inventory forward while new stock is loaded in the back. This is a good solution for facilities that need to follow first in, first out (FIFO) rules.
Flexpipe is a modular system that can be adjusted easily as your inventory changes. It’s a great choice for creating prototype racking, simulating equipment space or as temporary racking for fast-changing products. It uses a lighter gauge of steel and is less customizable than structural rack, but it’s still capable of supporting high weight loads.