Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is an industrial equipment that helps dispersing, making viscous emulsions and product suspensions. It is also used to refine and disperse creams, ointments and lotions.
Materials are drawn into the emulsifying boiler by vacuum pump via metallic valves connected to water pot and oil pot. The middle stirrer & Teflon scrapers sweep the residues on the wall of the boiler to turn them into particles of 200 nm-2 um promptly.
What are the Applications of Vacuum Emulsifying Mixer?
Vacuum emulsifying mixer is widely used in pharmaceutical industry to make creams, lotions, ointments, and suppositories. It helps to reduce time for mixing, and the resulting products have better consistency than those made manually. It also reduces wastage, which leads to higher returns for the manufacturer. It is also ideal for chemical industries, as it can be used to produce polyesters and synthetic fibers as well as latex and saponification products.
In cosmetic industry, it is used to mix body creams and face creams. It is also used in the production of shampoo, hair conditioners, skin care products, and lipstick. It can also be used in the manufacturing of baby food, thick source, and cheese. It is also being used in the food industry to process ointments, oral syrups, and latex.
The vacuum emulsifying mixer is a highly efficient machine that provides excellent results. However, it is important to note that there are some factors that can affect its performance. One of these factors is the shape and size of the particles in the ingredients. Particles with a spherical shape tend to inter-mesh well, while those with an irregular shape usually do not emulsify properly. Another factor is the permeability of the materials, which should be relatively low to avoid clogging. Lastly, the temperature of the mixing process is also important to consider. A high temperature can cause the product to break up and separate.
What are the Characteristics of Vacuum Emulsifying Mixer?
Compared with a high shear homogenizer, a vacuum emulsifying mixer can operate at higher speeds Vacuum Emulsifying Mixer and produce more uniform results. It also offers more versatility, as it can be used to create a wide variety of products. This type of mixer can be found in many industries, including the cosmetics, food, and pharmaceutical industry. It is a reliable choice for anyone who needs to make a viscous emulsion or dispersion.
This type of mixer can be used to manufacture creams, ointments, and lotions. It can also be used to process liquids like latex and saponification products. It can also be used to mix coating materials and paints. This machine can help to reduce the risk of contamination and oxidation, which is important for the safety of the final product.
In addition to being able to produce high-quality emulsions, a vacuum emulsifying mixing machine can be easily cleaned and sanitized. This makes it a good option for manufacturing cosmetics, as it can avoid the problems associated with using manual methods to make ointments and lotions.
Vacuum emulsifying mixers also comply with quality standards such as Clean-in-Place (CIP) and Sterilize-in-Place (SIP). In addition, they can be used to process hazardous chemicals. They are available in a wide range of sizes and can be made from different metals, such as stainless steel 316L.
What are the Advantages of Vacuum Emulsifying Mixer?
Vacuum Emulsifying Mixer is a multiple function machine used for mixing, dispersing, homogenizing, and emulsifying highly viscous materials. It has a mechanism that prevents dead corners and can also be used to purify and refine creams, lotions, and ointments. It can operate at temperatures of up to 80 degrees Celsius. It can be used in various industries and is an important investment of time, money, and resources for manufacturing businesses.
It is a computerized machine that is capable of producing great results. It is ideal for small and medium-scale industries and can provide work capacities of 30L to 2000L. It works fast and saves time, making it a valuable investment for industrial companies. It also reduces the rate of wastage that occurs during manual blending.
The process of mixing using a vacuum emulsifying mixer starts with charging the materials into the pots of the machine. The material is then mixed with the help of the shear head and the shear force generated by the rotation of the shear head. The high shear forces the liquids into each other to create a uniform mixture. The mixing process can take up to one hour, depending on the thickness of the mixture and the consistency of the product. After the mixture is ready, it can be discharged into containers. The vacuum created in the mixer also helps to keep the product safe from contamination and prevents clogging.
What are the Disadvantages of Vacuum Emulsifying Mixer?
Vacuum Emulsifying Mixer is a type of industrial machine that is used for mixing, dispersing and emulsifying high viscous liquid products. It is also known as a shear mixer, ultrasonic mixer and homogenizer. Vacuum emulsifying mixers mixer supplier are widely used in the food and pharmaceutical industries to produce a wide range of products such as mayonnaise, sauces, and dairy products. In addition, they are also used to make cosmetics such as creams and ointments.
Vacuum emulsifying mixers can be very useful for the chemical industry as they are capable of processing a wide variety of chemicals, including paints and synthetic resin paints. They can also be used to process petrochemicals, printing and dyeing auxiliaries, and paper.
It is important to note that vacuum emulsifying mixers are not suitable for certain applications, including sensitive tissue samples and lysols. They may also generate heat during the homogenization process, which can be problematic for temperature-sensitive samples.
Another disadvantage of vacuum emulsifying mixers is that they can be expensive to operate. To minimize this, it is important to use the correct settings for your application. This will help you achieve the best results while saving money. In addition, it is important to keep in mind that vacuum emulsifying mixers require a lot of maintenance. To prevent this, it is important to follow the proper cleaning and maintenance procedures for your machine.