Vacuum Emulsifying Mixer
The vacuum emulsifying mixer has many significant functions that improve the mixing performance and product handling. Its unique design allows it to work consistently under vacuum condition.
It can emulsify a wide variety of products. The cosmetic industry uses it to mic body lotions, creams, and shampoo. Drug ventures use it to handle treatments, oral syrups, and latex. It also handles mayonnaise, dressings, jam, and spread.
A vacuum emulsifying mixer is a type of multifunctional homogenizing and stirring equipment that is capable of mixing two liquids like oil and water together in a quick and uniform manner. It uses a special shear that is capable of producing powerful kinetic forces that help in forcing the materials into a narrow gap between the stator and rotor. This shear also helps in removing solids from the material. Moreover, this equipment is more energy-efficient than conventional mixers, allowing you to save money in the long run.
This machine has various features that make it an essential piece of machinery in the manufacturing industry. It has a control panel, emulsifying bowl with an outer water pouring tube, sharp blades and temperature measuring gadget. It is used to make a wide variety of products like shampoo and lotion with a fine, smooth, and glossy form. It is also highly stable and has a long shelf life.
Vacuum emulsifying mixers are available in both batch and inline models and have the same functions. These machines also comply with CGMP standards and Clean-in-place (CIP)/Sterilize-in-place (SIP) requirements. They also have safety equipment such as a break vacuum hole and pressure air inlet hole to prevent the mixing process from starting before the cover is opened. They also have a hydraulic lift for the top cover.
A vacuum emulsifying mixer machine uses a reduced atmospheric pressure to mix two-different phases. This type of mixing equipment is capable of handling a large number of materials and ensuring a smooth and consistent result. It is also ideal for handling high viscosity materials, which are difficult to dissolve at normal conditions. Its high-speed agitation ensures a rapid and uniform mixture without any lumps or clogs.
This machine is designed for multiple functions, Vacuum Emulsifying Mixer including dispersing, emulsifying, homogenizing, cooling, vacuuming, heating, and washing. It can handle a variety of different batch sizes, ranging from 20-3000 liters. It can also be used to manufacture medicines, suppositories, pectic substances, and lubricant stroma.
The machine consists of a stainless steel work frame, water tank and oil pots, emulsifying mixer, vacuum system, hydraulic lifting, and control system. It can be operated both automatically and manually. Its agitator blows the material for deforming, and its scraper eliminates the sticking of the mixture to the pot wall. It also has a heating system for the emulsifying mixture.
Its hopper and mixing shaft are made of sanitary 316LL stainless steel, and it has a wide range of optional accessories. It mixer supplier also conforms to CGMP requirements like Clean-In-Place (CIP) and Sterilize-in-Place (SIP). It is important for the machine to have a CIP function because it can automatically trigger cleaning of the product, eliminating the need for the operator to disassemble the parts of the machine.
A vacuum emulsifying mixer has a scraper that eliminates the dead corners of the mixing tank. This feature prevents the material from being stuck on the walls of the pot and allows it to flow continuously. It also helps in eliminating the need to dismantle the machine for cleaning. In addition, it reduces the time needed for production and increases the production capacity of the manufacturing unit.
Vacuum emulsifying mixers are used to make a variety of products, including cosmetics, creams, ointments, and detergents. This machine is ideal for high-viscosity ingredients, and it can handle both liquids and solids. It is available in a range of sizes and shapes to suit the customer’s requirements.
In addition to a vacuum pump, the equipment has an emulsifying pot and a stirring paddle. It also has a double-cylinder oil hydraulic system, a heater, and a control system. Its stainless steel frame is resistant to rust, corrosion, and stains. Its design also features a CIP cleaning system and break vacuum valve.
A vacuum emulsifying mixer has many benefits, such as reduced wastage of raw materials. Its vacuum pump sucks both the water and oil into the emulsifying pot, which mixes them together. It is also more energy efficient than traditional mixers. This is important because it can save you money on your energy bills.
The emulsifying mixer is a powerful machine that can combine various work processes in one system. It can be used in a wide range of industrial regions and has many different applications, including mixing, dispersing, and homogenizing. It also has a heating function that can help to melt or heat ingredients so they mix more evenly. This is especially helpful for viscous or solid ingredients.
The equipment is customizable to meet the specific needs of each industry. For example, it can be set up for Clean-In-Place (CIP) or Sterilize-in-Place (SIP). In addition, all product-contact parts should be made from 316L stainless steel to prevent corrosion and contamination. It also has a control panel where you can pre-determine the operation of the machine before it starts working.
In the food industry, a vacuum emulsifying mixer can be used for many tasks, such as blending liquids and powders, mixing and emulsifying fats, oils, and other substances, and hydration of gum. It can also be used in other industries, such as pharmaceuticals, cosmetics, chemicals, and petrochemicals.
The mixer has a heavy-duty motor and is equipped with a hydraulic pump to boost the main body. It is important to choose a location for the machine that is permanent and well ventilated, as it may emit gases or smell that are harmful to the health of employees. It is also important to ensure that the machine is fully inspected before using it.