Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is used for mixing a variety of products in the food and pharmaceutical industry. Its uses include mayonnaise, dressings, jam, spreads, oral liquids, child food and chocolate.
The machine has a welded jacket that allows for heating/cooling via steam, thermal oil or water. It also features CIP that helps to clean the machine.
During the process of emulsifying, the speed of the vacuum emulsifying mixer must be adjusted to avoid evaporation. The machine is equipped with a cooling system, which ensures that the temperature of the product is not excessively high. In addition to this, the machine must be properly inspected and maintained before using it. If it is not working properly, you should replace the motor and pump.
The vacuum emulsifying mixer has two Vacuum Emulsifying Mixer separate pots for oil and water. The power button is turned on to pre-heat the oil and water pots before mixing. Once the desired temperature is reached, the valves are opened to allow the materials to enter the emulsifying tank.
Once the material is inside the homogenizer, it is pushed through the blades at very high speeds. The rotors and stators create shear, which breaks up the molecules of the oil or water. The shears help the particles to disperse evenly throughout the liquid. This makes it possible for the homogenizer to produce a uniform mixture without producing agglomerates.
Homogenizers can be used in the production of various products, including cream, ointments, soap, and cosmetics. However, they are not suitable for sensitive tissue samples, lysols, and foams, as these require an excessive amount of heat to homogenize. If the homogenizer produces too much heat, it can damage the sample and cause the loss of product quality.
The vacuum created by the mixer enables it to work consistently in low pressure. It also helps the machine to emulsify ingredients more efficiently than other machines. It also has a discharge valve and a temperature sensor to regulate the temperature of the emulsifying pot. It is important to ensure that the mixer is properly ventilated when working with toxic chemicals or hazardous substances.
A vacuum emulsifying mixer is very useful in the production of pharmaceutical products, such as cough syrups. It also helps in the production of cosmetics and ointments. It is a good tool for reducing costs and increasing the efficiency of production. The machine has a large capacity and can handle heavy work loads. It is also easy to operate and maintain.
Vacuum emulsifying mixers are also used in the dairy industry for various purposes, such as creaming and blending. They are ideal for producing mayonnaise and other dairy products, and they can also be used in the meat & poultry industry to mix spices and solubilize mixes. The mixers can also be used to prevent bottom sediments by reducing droplet sizes or conducting micro-aeration. These techniques can reduce the size of the emulsion and prevent flock deposits, which can cause the product to separate into its components. In addition, the emulsifying mixer can help to reduce odors and volatile compounds.
The mixing bowl of a vacuum emulsifying mixer is made up of stainless steel and has a capacity of up to 3000L. This equipment is designed for cosmetics, food, and pharmaceutical industry. The mixing bowl also has a cooling system to prevent heat loss. A cooling system is important because this type of mixer radiates a lot of heat energy.
The vacuum emulsifying mixer has a homogenizer head with high-speed rotor and stator. The rotor and stator are rotating in opposite directions and generate pressure differences inside the homo-head. This process causes shearing, breaking, and mixing of materials to form a uniform emulsion.
In addition to a temperature sensor, the mixing equipment also has a discharging valve and a heating system connected to the emulsifying pot. A temperature sensor is essential for a good quality product, and a heated system can prevent the products from spoiling due to the cold mixing environment.
Whether the product is a cream, shampoo, or soap, a vacuum emulsifying mixer can help make the process smooth. It is also a safer option for manufacturing companies since it requires little human intervention. In addition, it is more efficient than other types of mixers, which means you will save money mixer supplier on energy costs. A vacuum emulsifying mixer is also easy to clean, which can help reduce the risk of contamination.
This machine can be used to mix a variety of products with varying viscosities in cosmetic and pharmaceutical industries. They are widely used to process creams, lotions, ointments, soaps, oral syrups, latex and injections. It is efficient and produces good returns for the manufacturer. The equipment is made of high quality materials to ensure it is durable and safe for the operator. The circuit control system has a digital time relay to adjust homogenizer speed and time based on material. It can operate with voltage 380V and power 15KW. Its lifting mechanism is easy to use and makes closed-system emulsification efficient.
It is important to keep the machine clean before and after every operation to avoid contaminating the product. This can be done by using CIP (Clean-in-place) or Sterilize-in-place. This will prevent the product from being contaminated by dangerous chemicals. It is also essential to make sure the location where you place your mixer is well ventilated as some chemicals may emit gases or smell that can be harmful for the operator.
The vacuum emulsifying mixer uses high shear to mix the ingredients in a vacuum state. This process is very fast and can be done in one or multiple phases. Its strong kinetic force forces the materials into the narrow gap between the stator and rotor, where they are mixed rapidly and uniformly. This makes the mixture more stable than low shear mixing, which is suitable for less viscous products.