Vacuum Emulsifying Mixer

Vacuum Emulsifying Mixer

Vacuum Emulsifying Mixer is a machine that can be used to process liquid products like creams and ointments. It features a blade mixer and emulsifier homogenizer that mixes ingredients and facilitates the emulsifying process. It also has scrappers to prevent dead corners and generates a downward mixing course.

It includes water and oil pots, vacuum system, lifting system, electric control panel and operation platform. It can be used in daily chemical care products, bio-pharmaceutical products, food, paints and ink, nanometer materials, printing and dyeing auxiliaries, petrochemical industry, paper, pesticide fertilizer and plastic rubber.

1. Improved Product Quality

Vacuum Emulsifying Mixer is a versatile machine that has many uses in cosmetic, pharmaceutical, and food industries. It offers excellent product quality, efficient production, customization, and ease of cleaning. The equipment complies with GMP regulations and can be configured with CIP systems.

This mixer can emulsify different types of materials, such as water and oil. It can also be used to make dispersions and product suspensions. It is often used in the pharmaceutical industry to produce ointments, preparations, and gels. It can also be used in the chemical industry to produce dyes, paints, and soaps.

Unlike conventional high shear mixers, vacuum emulsifying mixers are designed to be safe and efficient. They use lower atmospheric pressure to create a vacuum in the mixing tank, which results in more uniform mixing and improved product quality. They also have a wide range of safety features to protect the operator. These include a closed safety system, a control panel with a PLC, and a stainless steel lining. They Vacuum Emulsifying Mixer can also be fitted with a heating jacket and insulation layer to help reduce energy costs.

2. Improved Product Stability

A vacuum emulsifying mixer machine is ideal for the production of ointments, gels, lotions, and suspensions in a pharmaceutical setting. The machine can achieve a high shear rate, resulting in a uniform mixture. The vacuum function in this type of mixer allows it to suck materials from both the water and oil tanks into the emulsion tank for mixing. This prevents aeration, which can cause mixing blade degeneration.

All the functions of this mixer are operated through a control panel and consists of an emulsifying bowl with outer water pouring tube, agitator, sharp knife, and temperature measuring gadget. After completing the pre-set working specifications on the control panel, simply plug in and start the operation. It is used in small to medium scale industries for shampoo and lotion preparations as well as in research laboratories. This machine provides a quick turnaround and increased production capacity. It also ensures that the product quality remains consistent. This is a great benefit for manufacturers who want to maintain their investment revenue and improve their customer satisfaction. Moreover, the machine has a mechanism to prevent dead corners.

3. Efficient Production

Vacuum Emulsifying Mixer is a highly efficient equipment that can reduce the mixing time and labor-intensive work. This helps you achieve higher production and get more return on your investment.

These machines can be used for small, medium and large batches of materials. mixer supplier They can handle the mixing and blending of oil and water phase. They can also be used to create creams, lotions, and ointments. They are usually made from Stainless Steel 316Ll and are mirror polished.

They have a vacuum pump, which is capable of removing all the air particles and bubbles from the product. This ensures that the emulsion is fine, smooth, and uniform.

These mixers are more energy-efficient than other types of mixers, which save you money on electricity costs. They are also more durable and can withstand repeated use. Their structures are designed to prevent mishaps during the working procedure, which can damage the equipment or cause injuries to personnel. They also have safety features such as CIP cleaning system, break vacuum hole and pressure air inlet hole. These features are important for ensuring the safety and efficiency of the machine during operation.

4. Reduced Contamination Risks

Vacuum emulsifying mixers are more energy-efficient than traditional mixing machines, and this reduces the chances of contamination in the process. This is especially important when manufacturing products that require high temperatures, such as food and pharmaceuticals. This machine is also easier to clean and maintain, as it requires fewer moving parts than other types of mixers.

Always visually monitor the contents of the vessel as you apply vacuum and use a sight glass to watch for bubbling and volume changes. It’s also a good idea to include a separate break valve in the vessel design to ensure that you can stop pulling vacuum before you lose control of the mix.

You should also make sure that you have a CIP cleaning system in place. This system will help you wash your emulsifying tank, blenders, and vessel tanks regularly. This will keep your product safe from any form of contamination and reduce your overall production costs. This will also allow you to meet your company’s compliance standards. Lastly, it will protect your investment and increase your revenue.

5. Customizable

Vacuum Emulsifying Mixer is a machine that helps in mixing of different liquids like oil and water to make an immiscible mixture. It has many benefits and is used in various industries for production of cosmetic, pharmacy, food or chemicals.

It can be customized to meet your requirements like heating or cooling system, piping system, and control cabinet. This mixer is suitable for producing high-quality ointments and creams. It is easy to operate and has a high speed of mixing and homogenizing. It also has a lifting mechanism for the emulsifying pot and a vacuum system to prevent air bubbles in your product.

It is available in different batch sizes such as 20L to 3000L. You can choose the right size according to your production capacity. In addition, this machine can be fitted with CIP (cleaning in place) that allows for the automatic triggering of cleaning process when needed. This will save time and resources for you and your team. It can also help you keep the quality of your product at its best.

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