Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is used to process creams, lotions and ointments in cosmetic, pharmaceutical industries. It uses multiple mixing methods to purify and disperse the product.
It consists of blade mixer for high viscous ingredients mixing and a homogenizer to facilitate the emulsification process. This machine can be controlled via PLC touch screen.
1. High-efficiency mixing
Vacuum Emulsifying Mixer is a highly-efficient industrial machine that can produce high-quality creams and other fluid products. The mixing process is significantly faster than manual methods and produces a more uniform product. This creates a more consistent viscosity and reduces waste, which results in greater returns on investment for the business.
This device is mainly used in the production of cosmetics, medicine, food, chemistry, dyeing, printing ink and other industrial products. It can be applied to the emulsification of materials with low matrix viscosity and high solid content, such as cosmetic products like face creams, lotions, lipsticks, and detergents, pharmaceutical industry products like ointments, oral syrups, eye drops, and injections, and food industries products like mayonnaise, butter, and margarine.
When the vacuum system of the equipment Vacuum Emulsifying Mixer is in operation, it will produce a downward current that pushes the ingredients into the homo-head for breaking, mixing and emulsifying. At the same time, it will also cause a variation in pressure inside the homo-head, which causes the material to be broken down and mixed together with extensive force.
The vacuum emulsifying mixer has several safety features, including colored push buttons that make it harder to accidentally press them and an alarm system that tells you when the vacuum valve isn’t properly tightened. These features help to prevent accidents and injuries in the workplace.
2. Low energy consumption
This is a multifunctional mixer that can be used for emulsifying, dispersing, homogenizing, and aspirating highly viscous materials. It is made of high-quality stainless steel and can be equipped with a variety of options. Its safety features include a lockable lid and an alarm system that can tell you if the mixer is operating improperly. It also has a centralized control system with a touch screen that makes it easy to operate.
This machine is a time-saving and cost-effective way to mix products, and it can reduce the need for large amounts of raw materials. It can also increase production capacity and improve quality. It is a great choice for cosmetics, pharmaceuticals, and food industries, as well as chemical companies. It can be used to make creams, lotions, shampoos, and more. This machine is ideal for emulsifying oil and water, as well as for making ointments, syrup, and eye drops.
It is important to keep the vacuum emulsifying mixer clean. It should be cleaned before and after each use, and it should also be cleaned regularly. It mixer supplier is also important to check the temperature gauges and vacuum valves on a regular basis. It is also a good idea to do a half-yearly inspection of the distance between the agitator and bowl. This can help improve mixing quality and prevent problems in the future.
3. Customizable
The vacuum emulsifying mixer has many features that make it unique, including the ability to work with high-viscosity products. This feature makes it an ideal choice for cosmetics, pharmaceuticals, and other chemical industries that require a lot of mixing and homogenizing. The mixer is designed to work with a variety of materials, and it can be customized to suit the company’s specific needs.
The machine has a system to prevent dead corners, and it can use water and oil in peripheral pots. It also has a hydraulic lifting and tilting system, and a heating and cooling system. The machine is also equipped with a safety valve and a CIP cleaning system to help ensure that the process is safe and secure.
The rotor and stator of the homogenizer head spin at high speeds to create a pressure contrast within the head. This allows the machine to shear, mix, and emulsify the ingredients. The emulsified product then gushes out of the homo-head. The emulsifying mixer is perfect for manufacturing cosmetic cream, eye cream, skin cream, hair dye cream, and medicine ointment. This machine can even carry out two-phase emulsification, which is essential for the production of pharmaceutical and cosmetic products. The equipment is made of stainless steel 316L, which meets GMP requirements. The vacuum emulsifying mixer is also easy to clean, and its product contact parts are made of sanitary grade material.
4. Easy to clean
Vacuum Emulsifying Mixer is an ideal equipment for mixing chemical emulsions in laboratories. It is available in a small size and can be easily transported. It has a stainless steel frame, upside stand, vacuum pump, mixing pot and temperature sensor with real time control system. The machine is also provided with water pipes for cleaning and washing of emulsifying tank, blender, vessel tanks etc.
It has a high shear, which is useful for dispersing or making viscous emulsion and suspension on a large scale in various industries like cosmetic and pharmaceutical. It is an efficient mixer that can help you boost your production unit without wasting any time.
The vacuum function of the emulsifying mixer prevents aeration and provides a clear, void-free product mixture. This helps you avoid bottom sediments and flock deposits, which is an important factor for your product quality. The vacuum feature can be used to suck the products from the water and oil tank into the emulsifying pot. To do this, close the metallic valves connected to the water and oil tanks and open the emulsifying tank’s vacuum valve. Close the oil and water valves when you’re done. You can also use the vacuum function to reduce the material droplet sizes to reduce bottom sediments. However, this method should be used with care to ensure that the particles are not too small.