Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is an ideal equipment for mixing and homogenizing gels, preparations, ointments, etc. Its vacuum state eliminates the risk of product leakage and makes cleaning easier.
To enhance mixing quality, it is necessary to check the distance between the agitator and bowl at least twice a year. Also, it is vital to clean the mixer before and after usage.
High-Speed Mixing
A vacuum emulsifying mixer is an industrial machine for viscous emulsifying and dispersing. It has powerful shears that generate strong kinetic forces to mix the materials in the narrow gap between the stator and rotor. This high shear can happen in one or multiple phases to create a smooth and uniform emulsion in both small and large scale industries.
The equipment must comply with CGMP standards like Clean-In-Place (CIP) and Sterilize -in-Place (SIP). Its contact components must be crafted from stainless steel 316Ll to ensure the quality of all products produced by it. All parts that don’t touch the product should be mirror polished to prevent contamination.
Various products like cosmetic and medical creams, ointments, lotions, gels, and shampoos are made with the help of this machine. The business also uses it to emulsify greasy foods, such as mayonnaise, dressings, margarine, and jams. It is also ideal for thicker products, such as cheese and oral fluids. Moreover, it is more energy-efficient than conventional mixers. Its vacuum control system makes it easier to manage the blending environment and prevent aeration.
Homogenization
The vacuum emulsifying mixer has a high shear rotor that distributes one phase to another continuous phase. This makes it easier to produce products with uniform viscosity and a smooth texture. It also reduces Vacuum Emulsifying Mixer wastage that is often a problem with manual mixing. However, this machine requires substantial input of energy to work properly. In addition, it must be regularly cleaned and sterilized to maintain good hygiene.
A vacuum emulsifying mixer is a powerful tool that can speed up production and eliminate waste. It can handle large batch sizes of up to 3000L at once. It also has multiple agitators and a vacuum system to ensure that the product is mixed evenly. The machine can be used to produce a wide variety of creams and ointments. Some of these products have very high concentrations of chemicals. This makes it difficult to use manual mixing methods, especially if you are working with a very small amount of materials. Homogenization with a vacuum emulsifying mixer can eliminate this issue and make it much easier to produce high-quality ointments.
Separation
When mixing two different phases, you can prevent sedimentation with a vacuum emulsifying mixer. This type of machine is designed to help you achieve a high-shear mix without clogging or forming flock deposits. To do this, you must ensure that the temperature and speed are correct for the product and use a proper amount of mixing time. Additionally, you can reduce bottom sediments with micro-aeration and by adding more low-density liquids.
Vacuum emulsifying mixers can handle a wide range of materials and are often used in the production of creams, ointments, lotions, and more. They are also useful for mixing and homogenizing viscous liquids on an industrial scale.
These machines are comprised of a water and oil pot, a scraper blender, a vacuum pump, and an electric control system. They can be equipped with a wall scraper agitator that prevents dead corners and is compatible with a variety of materials. They are ideal for mixing products that have a viscosity between 10,000 and 50,000 CPS. This equipment can be customized to meet the needs of your business.
Vacuum Suction
The vacuum suction of the Vacuum Emulsifying Mixer can mixer supplier help to eliminate air bubbles during the emulsification process, resulting in a more uniform and smooth texture. This is especially useful for liquids or creams with a high base viscosity.
The PerMix Vacuum Emulsifying Mixer is available with many different metal materials including SS316L, SS304, Carbon Steel (Mild Steel), Duplex Stainless Steel, Hastelloy C276/C22, Titanium, Alloy 904L and more. The mixing vessel can also be supplied with a welded jacket for heating/cooling by steam, thermal oil or water.
This emulsifying machine is suitable for the production of pharmaceutical, cosmetic, and fine chemical products such as cream, ointment, salad, sauce, lotion, shampoo, etc. It can meet the GMP and FDA standard.
Its main frame is composed of emulsify pot, storage tanks for oil and water based materials, lifting system, discharge system, vacuum system, electric control system and operation cabinet. It is easy to operate and clean, with high efficiency, stable performance, and good homogenization effect. All the pipelines and parameters are controlled automatically. Moreover, it can be equipped with CIP cleaning system.
Temperature Control
Vacuum emulsifying mixer machines are used for mixing of various products like ointments, creams and other liquids in pharmaceutical industries. This machine is very helpful for mixing viscous materials in a closed system and helps in purification of the products and in improving their uniformity with effectively controlled viscosity. This machine also saves time and reduces wastage of material as compared to manual method.
The vacuum emulsifying mixer has many features that can be beneficial for your production needs. It can accommodate any product that you need to mix, and it is designed for CGMP compliance with Clean-In-Place (CIP) or Sterilize-in-Place (SIP). It also allows you to work in an isolated area with no direct contact with dangerous chemicals, so you can avoid possible scalding and injuries.
This is a simple, cost-effective mixer that can help you improve the quality of your production process and increase your company’s profit margins. It can be used for small and large scale manufacturing. It is ideal for moderate level of manufacture that requires human interaction side by side with machine processing.
