Vacuum Emulsifying Mixer

Vacuum Emulsifying Mixer

Vacuum Emulsifying Mixer is an industrial machine that can mix, disperse, and emulsify materials. It also prevents dead corners and other harsh edges in the mixing process.

It is used in the cosmetic, pharmaceutical, and food industries to purify and emulsify products with varying viscosities. The machine uses multiple mixing methods to emulsify lotions, creams, preparations, and product suspensions. It has water and oil pots, a vacuum system, a hydraulic lifting system, and a control system for temperature.

Features

A vacuum emulsifying mixer is an equipment used in laboratory experiments to mix different types of chemicals. The mixer is designed to produce a uniform mixture of chemical s in a short time. Its mixing blade is attached to a polytetrafluoroethylene blade frame that meets the wall of the pot, and it moves in a circular motion. The blades move at high speed, and the shearing strength of the machine allows it to micronize, emulsify, mix, and homogenize materials in a short period of time.

The vacuum emulsifying mixer has many features Vacuum Emulsifying Mixer to ensure the safety of the product. The mixing blades are encapsulated in a safety glass, and the mixer has a power failure shut-off switch. The machine is also equipped with a CIP system to prevent contamination of the products. This ensures that the machines are always clean and sanitary.

The vacuum emulsifying mixer is also more energy efficient than conventional mixers. This means that it will save you money in the long run, and it will also help you improve the quality of your products. It will also reduce the amount of wastage that is often caused by manual mixing. A vacuum emulsifying mixer can save you both time and money, and it will also increase your production capacity. It can also reduce the risk of product contamination by eliminating human interaction with dangerous chemicals.

Advantages

Using a vacuum emulsifying mixer to create an emulsion helps manufacturers produce high-quality products with consistent results. It also reduces the risk of air oxidation and degradation. These advantages make it a great choice for manufacturing industries that produce food, cosmetics, pharmaceuticals, and chemicals.

The emulsifying mixer can process materials with a wide range of viscosities and textures. It is particularly suitable for mixing oil and water phase materials. It can also handle a variety of temperature and operational conditions. In addition, it can eliminate problems such as flock deposits and bottom sediments by reducing material droplet sizes.

The emulsifying mixer uses a combination of agitation, shear, and vacuuming to ensure a homogeneous mixture. It has a stainless steel mixing tank and is fully automated. Its control system includes a touch button, timer, and process recorder. It also has different settings for emulsification, dispersion, and heating. The machine can also perform a CIP (Cleaning in Place) procedure. It has many safety devices for the vacuum, pump, and hoses. The mixer is also easily cleaned. It has a knife-like scrapper inside the tank, and its stirring shaft rotates at a fast speed. This speeds up kneading, shearing, and homogenization of the materials. This makes the emulsion more stable and increases the shelf life of the product. It is also easy to clean the mixing tank, and its lid can be lifted hydraulically.

Applications

A vacuum emulsifying mixer is a machine that can be used for a variety of applications. It can be used to create a creamy consistency in soups, sauces, and salad dressings. The machine can also be used to mix ingredients for cosmetics and other pharmaceutical products. The mixer also helps to increase the shelf life of the product.

This machine is a must for any manufacturing company that needs to prepare large batches of products. It can handle any type of liquid, whether it’s water or oil. It can even mix a wide range of chemicals. The machine is also easy to clean and has a small footprint. This makes it an ideal choice for laboratory experiments.

The mixing and homogenizing process of a vacuum-emulsifying mixer is highly mixer supplier efficient. Its high shear-mixing technology creates a strong suction that draws the material from the pots and mixes it rapidly. The machine also has a safety valve that prevents accidental opening of the lid during emulsification.

The slurry is then pumped to the work head where it is mixed further. The vacuum produced in the work head eliminates air bubbles and ensures the smoothness of the final product. The machine can be used to produce a wide variety of products, from pharmaceuticals to foods. It can be used for micronized lubricants, dietary supplements, and cosmetic creams.

Cost

Vacuum emulsifying mixers are high-performance mixing equipment that facilitates the production of semi-solid viscous emulsions and dispersions in small-scale FMCG, cosmetic, pharmaceutical, food, and chemical industries. They are widely used in manufacturing a variety of products, including mayonnaise and creams. They can also be used to manufacture protein powders and pharmaceutical formulations. They are easy to operate and provide superior performance for the production of quality food products.

The mixing process is a complex procedure that involves multiple stages. It begins with pre-heating the water and oil pots in a vacuum state. Then, the materials are transferred to a shear head in which the shear speed is high enough to generate hundreds of thousands of hydraulic shears per minute. This shear action is sufficient to create a homogenous mixture.

Once the mixing process is complete, the materials are discharged through a content discharge vessel. The machine can be operated manually or remotely with the help of a touch button and a timer. It is also possible to integrate the machine with a control system, which allows it to operate in a vacuum condition and prevent air from entering the mixer chamber. This will ensure that the machine maintains a constant temperature and reduces maintenance costs.

In addition to the vacuum function, the shear emulsifier can also be equipped with a low-velocity wall scraper and center agitation. This allows it to achieve a uniform mix and prevent voids in the final product. It is also designed to comply with CGMP requirements like CIP/SIP and can be easily cleaned and sterilized.