Vacuum Emulsifying Mixer

Vacuum Emulsifying Mixer

Vacuum Emulsifying Mixer is a homogenizer machine that can be used for blending, dispersing, and emulsifying. It has a pressed air inlet and a mirror, which is polished and fully complies with GMP requirements.

The equipment is utilized in pharmaceutical industries to handle medications, oral syrups, thick creams, and honey. Besides, it is also used in cosmetic and food businesses to produce mic body lotions, lipstick, and detergents.

Types

The vacuum emulsifying mixer is an industrial machine used for dispersing, making viscous emulsions, and product suspension. It also serves to ensure there are no dead or hard corners in a mixture. It is a valuable tool for many industries, including the food industry. It is used to create sauces, salad dressings, marinades, and even mayonnaise. In the pharmaceutical industry, it is used to make medicines and supplements. It is a useful tool for dispersing ingredients that are difficult to mix.

Vacuum emulsifying mixers are available in several batch sizes. Some can handle small batches, while others can handle large quantities. The most common size is for 20-30 liters, but some can be made up to 3000 liters.

A good vacuum emulsifying mixer is an excellent choice for making high-quality products in a short amount of time. This machine is very efficient at mixing and can handle large amounts of ingredients. Vacuum Emulsifying Mixer It can also help reduce the cost of production and improve the quality of the product.

These machines are designed to be safe to use and easy to maintain. They are often affixed to the floor and have safety features, such as colored push buttons that are harder to press accidentally. They are usually also equipped with an alarm that will notify operators if something goes wrong, such as a broken seal.

A vacuum homogenizer is a great option for producing cream, medicine ointment, and emulsions. It is important to pay attention to the type of mixing, mixing speed, heating during the process, and the ratio of the ingredients. The more of these factors you can control, the better the results will be. The best temperature for mixing is between 50 and 80 oC. If the process is long, it may be necessary to add a cooling system.

Applications

Vacuum Emulsifying Mixer can be used in a variety of industries. It is particularly useful for fluid products like cough syrups and creams, where the mixing process can be time-consuming with manual methods. It also helps reduce wastage of product and improves the uniformity of the finished product. In addition, it saves energy and is more cost-effective.

The mixer has various functions such as dispersing, emulsifying, homogenizing, heating, and vacuuming. It is used for liquid-to-liquid and liquid-to-solid emulsions in industries such as pharmaceuticals, cosmetics, foodstuffs, etc. The device has an agitator and a homogenizer which operate at a high speed to produce fine products. Its efficiency is based on the natural characteristics of the materials to be emulsified. Materials with spherical shapes tend to emulsify well, while irregularly shaped ingredients don’t emulsify as easily. It is also important that the size of the particles in the material be similar to ensure that they inter-pore properly.

Compared to traditional equipment, it requires less energy for operation and produces finer products. This type of machine is ideal for small-scale production as it has a smaller footprint and can be installed in a relatively short time. In addition, it is easy to use and requires minimal maintenance. It is important to choose a good quality vacuum mixer for efficient operations.

The machine should be able to meet the requirements of CGMP standards. It should have safety devices such as a break vacuum hole, CIP cleaning system, pressure air inlet hole, and vacuum protection inlet. It mixer supplier should also have a PLC panel to control the machine’s operation. Moreover, all the product-contact parts should be made of SS 316Ll. The machine can also be equipped with a sterilization system to avoid any contamination from bacteria or other microorganisms.

Advantages

A vacuum emulsifying mixer or high shear mixer is a useful machine to have in your production unit if you are in the business of manufacturing products like cosmetics and other beauty treatments, hair care, toothpaste, shampoo, lotions, and many others. It is a machine that will help you mix two liquids like oil and water that do not normally mix together to make an emulsion. This emulsion can then be used in your product to provide the desired results. It will also keep the blending environment controlled, preventing air circulation that might cause the blades of your machine to become degraded and form sharp edges that would spoil your final products.

Another advantage of this type of equipment is its ability to process a variety of products with different viscosities. Its versatility has made it popular among many industries. It is being used in cosmetics to produce skin creams, body lotions, lipstick, and other beauty treatments. It is also being used in the pharmaceutical industry to process ointments, oral syrups, latex, and emulsions. It is even being used in the food industry to make mayonnaise, dressings, jam, butter, margarine, and other products.

The machine is easy to operate and maintain. It has a user-friendly control panel that allows you to set the temperature of your ingredients. It is also equipped with an alarm system that will alert you when the machine is not working properly. It is important to keep your machine clean and dry as this will increase its lifespan.

It is a very important piece of equipment for the food processing and chemical industries, as it will help you create your products faster and easier. It will also save you money and reduce the amount of waste your company produces. You will also be able to increase your production capacity and boost your sales and market growth.