Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer utilizes a powerful suction generated during the high shear rotation of rotor and stator. It can efficiently mix materials in a short period of time.
Chemical industries have found this machine useful in their production processes. They use it for emulsifying polyesters and synthetic fibers, latex, saponification products, sauce, detergents and paints.
High Speed Homogenizer
The vacuum emulsifying mixer can be equipped with a high speed homogenizer. When the machine is Vacuum Emulsifying Mixer in operation, the planet carrier rotates at high speed around the emulsifying tank. This high-speed rotation subjects the materials to a high level of shearing and kneading, which facilitates emulsification, dispersing, and mixing. The machine can also operate at significant pressure. Its tank can be cooled with water or oil, and it has many safety devices for the vacuum and hydraulic pumps.
The machine can be used to process both solid and liquid particles in a continuous phase. It is a powerful tool for laboratories specializing in homogenization, dispersion, and disintegration. It can be used to break up resistant cells and fibrous tissues, as well as to mix fluids with a low viscosity. The rotor and stators are easily interchangeable, so the machine can be set up for the desired application.
The vacuum emulsifying mixer has a sanitary design and conforms to GMP hygiene standards. Its parts that have contact with the products are made from stainless steel, which ensures that the product is safe to use. It has a water inlet and cooling system that makes it easy to clean the machine after each use. It is also a good idea to keep a maintenance log so that the homogenizer can be properly maintained.
Vacuum Emulsifying Mixer is a multi-functional machine used to mix, disperse, homogenize, and emulsify materials in a fully sealed environment. It can be used to make gels, preparations, ointments, and product suspensions. It also has a mechanism that prevents dead corners, making it more efficient than other mixers. The machine can be heated using water or oil, and it has scrapers that remove materials from the inside of the tank.
The machine works by separating the liquid into a number of layers through a series of high-speed rotations. This creates a strong shearing effect that causes the material to disperse and mix. It also has a vacuum system that helps remove air and moisture from the mixture, which is essential for reducing the risk of contamination.
In the pharmaceutical industry, this equipment is commonly used to mix and emulsify chemicals and pharmaceutical substances. It is also widely used in the food industry to process a wide range of products, including mayonnaise and dressings. In the chemical industry, this equipment can be used to emulsify products like polyesters and synthetic fibers, latex, saponification products, and coating liquids. It can also be used in the paper, pesticide and fertilizer, plastic and rubber, and power electronics industries.
Depending on the type of product you need to emulsify, you can choose between a fully automatic or semi-automatic vacuum emulsifying mixer. The automatic machines are designed to work continuously, eliminating the need for manual intervention. They can also be cleaned and sterilized with CIP (Clean-In-Place) or SIP (Sterilize-In-Place).
Heating and Cooling System
The system helps in cooling the mixer. It also prevents the temperature of ingredients from rising above a certain level. This machine is used to perform a variety of tasks, such as emulsifying, mixing, and homogenous dispersion. It consists of a blade mixer that mixes high viscous materials and a high speed homogenizer that facilitates the emulsification process. It is also equipped with scrappers to eliminate dead corners and reduce the time of the process.
This equipment is used in personal care, cosmetic, and pharmaceutical industries to mix immeasurable materials of varying viscosities. It can be used to manufacture creams, lotions, ointments, preparations, and product suspensions. It can also be used to homogenize liquid foods like mayonnaise, oral syrups, and latex. It can also be used in meat & poultry products to prepare spices, brines, and food emulsions.
The operating method of a vacuum emulsifying mixer is simple. First, raw mixer supplier material is put into the water tank and oil tank separately. Then it is sucked into the main emulsifying pot through a vacuum pump, where it is mixed thoroughly. During this process, the agitator blows the material for deforming and the scrappers eliminate the stickiness of the mixture on the wall of the pot. The agitator and the homogenizer can work together or independently. This type of equipment can handle materials with viscosity between 1-300000 cps.
Using vacuum emulsifying mixer is a great way to make creams and emulsions for cosmetic, food, pharmaceutical and daily chemical industries. It’s important to use it properly to ensure the safety of operators and equipment. Before emulsifying, you should always test it by turning it on for a short time to pre-heat the agitator and bowl. This will ensure that the product is mixed evenly and that there are no clogs. It’s also a good idea to clean the agitator and mixing bowl frequently to prevent bacteria from growing in the tank. You should also check the pressure gauge on the emulsifying mixer and clean the pump seal regularly.
During the emulsification process, the material is forced through the homo-head by high speed rotor stator homogenizer. The shearing, breaking, and mixing of the material happens inside the homo-head. The center agitator and wall scraper rotate counter-rotatingly with the homo-head.
If you are experiencing problems with your High Shear Emulsifying Machine, it might be due to the heating power supply or heating motor configuration. It can also be because of a leakage in the stainless steel reactor or a malfunctioning heat resistance wire. In this case, it’s recommended that you consult a professional technician to examine and repair the problem. Never hit the mixers or scrapers in the emulsifying tank with a hammer, as this can damage them and reduce their life expectancy.