Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer uses high-speed shear to distribute materials rapidly and uniformly. It can be used to process one or multiple phases of a product. This is achieved through hydraulic shearing, centrifugal force-induced tearing, and impacting.
It also has a heating system that ensures sterility and sanitary production. The machine conforms to CGMP standards and all products-contact parts are made of stainless steel 316L.
Vacuum Emulsifying Mixer is a high-speed machine that mixes thick ingredients and makes emulsions. It consists of a blade mixer for mixing very thick materials, a homogenizer to make emulsions, a vacuum system, and scrapers that remove the material from the tank walls to avoid dead corners. It operates at a high speed to generate a downward current that mixes and moves the materials through a continuous process.
It uses powerful suction to draw the materials from the water and oil tanks into the emulsifying pot. Then, the powerful shear rotation of the shear-head distributes one or multiple phases into another continuous phase quickly and evenly. The strong kinetic force aids in forcing the materials into the narrow gap between the stator and rotor.
These machines are also used in chemical industries to process polyesters and synthetic fibers, soaps and sauces, latex and saponification products. They are also ideal for blending and emulsifying paints, coating liquids, and wax. These machines are available in a wide variety of batch sizes, including 20-3000 liters.
Before using this machine, it is important to check the specifications of each component. It is also advisable to test the machine before starting it. This will prevent any possible problems that could cause damage to the equipment. Moreover, the manufacturer should Vacuum Emulsifying Mixer have a quality warranty to protect the buyer from any potential damages.
Vacuum emulsifying mixers are useful in many different manufacturing industries. For example, chemical industries use these machines to emulsify synthetic fibers and polyesters. They also use them to process latex, saponification products, sauces, detergents, and coatings. They can also be used to mix paints and synthetic resin paints. They are available in a wide range of batch sizes, including 20L, 30L, and 50L.
This machine has many functions that help it perform better. Its vacuum function helps control the mixing environment and prevent aeration, which can cause the mixing blades to degenerate. It is also equipped with a specialized rotor stator homogenizer and a counter-rotating centre agitator and wall scraper. These features can reduce the problem of flock deposits and bottom sediments.
The shear-heads in the machine are designed to generate a powerful centrifugal force that ensures thin and tiny droplets distribution and evenly solved solids. This is especially important for mixer supplier high-viscous materials, as it can improve the mixing and emulsifying performance of your product. The machine has a built-in power supply that provides a stable voltage and temperature. Its stainless steel parts are mirror polished and meet CGMP requirements.
In addition to its vacuum function, the machine can be fitted with a CIP system that allows it to automatically clean itself. Its sanitary design makes it easy to use and maintain. The CIP system is ideal for companies with a lot of products to process.
The CIP system of a vacuum emulsifying mixer machine is designed to provide the most efficient cleaning. It uses water pipes to wash the emulsifying pot, blenders and vessel tanks. This ensures the highest level of hygiene and prevents contamination of final products. It also ensures a better performance and improved handling of the mixing ingredients.
The main components of a vacuum emulsifying machine are the emulsifying pot, lifting system, discharger and vacuum system. The emulsifying pot is equipped with an oil tank and a water tank. The rotor of the machine is driven by the hydraulic pump and has an adjustable speed, which can vary according to your process needs.
Vacuum Emulsifying Mixer is a high-efficiency device that combines emulsification and homogenization in one machine. It can be used in a variety of applications, including cosmetics (skin cream, hair gel, lotion) and food (jam, chocolate, sauces). It is suitable for small, medium and large batch sizes, and is available with work capacities up to 3000 liters.
In the chemical industry, vacuum emulsifying mixers are widely utilized for producing polyesters and synthetic fibers. They are also useful in the manufacturing of latex, saponification goods and other fluids. The paints industries use them to emulsify and mix chemicals required for production of homogenized painting solutions. The petrochemicals, printing and dyeing auxiliaries, paper and pesticides or fertilizers industries also found vacuum emulsifying mixers worthy for their application.
Stainless steel vacuum emulsifying mixer machines are used for the production of cosmetic cream and ointments. They can combine the functions of heating, cooling, dissolving, emulsifying, defoaming, and vacuum defoaming all at one time. They are suitable for the manufacture of cosmetic cream, skin cream, hair dye cream, eye care products, and ointments.
Vacuum emulsifying mixers are especially useful for low-viscosity products. They are able to mix and spread materials evenly in a short amount of time. They are also able to reduce the size of droplets, which improves the stability of the product. This makes the emulsifying process more effective than other types of mixing equipment.
Another advantage of this type of emulsifier is that it does not produce an excessive amount of heat, which can damage the ingredients. This makes it a good choice for sensitive tissues samples and lysols (disinfectant sprays). However, it is not ideal for temperature-sensitive samples or foams.
The Stainless Steel Vacuum Emulsifying Mixer is available in smaller sizes for laboratory experiments. Its frame, control system, and upside stand are made of hygienic and durable stainless steel. It also has a welded jacket around the tank for heating or cooling. The agitator is equipped with a scraper to prevent dead corners. It is also possible to adjust the mixing speed and temperature of the product.